Our Processes.
Clean and crisp production processes are the order of the day.
Our factory now operates day and night, each panel weaving its careful path through our factory until the final result is delivered to your door. Smooth!
Through-feed press line
The first step of the laminate manufacturing process is pressing.
At MFL, we offer a variety of laminate and work with dozens of manufacturers offering a range of finishes and colours. This can then be applied to a core board of your choice. The laminate is pressed onto the core board, to the highest bond quality and strength.
Our polyurethane through-feed press line is:
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100% waterproof
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Sustainable – formaldehyde free
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Seals in VOCs (Volatile Organic Compounds)
Leading the way in quality of bonding finish due to our polyurethane through-feed press line, MFL has best in class surface finish.
Panel Sizing
Our Homag panel sizing line includes automatic storage retrieval system which ensures an increased rate of production with enhanced safety for the operators. Using air floatation technology, every panel is protected from potential surface damage during the production process.
Every works order is optimised for maximum efficiency and minimum wastage, guaranteeing cost effectiveness for the customer and reducing our impact on the Earth’s natural resources.
Every panel is itemised with a specific label for ease of identification and can be formatted to suit our customer’s requirements.
Edge Banding
Our IMA edgebanding line is equipped with polyurethane adhesive (as is our press line) to complete the sealing of any harmful emissions from the raw material.
At the beginning of the process, all panels are squared by an automated squaring unit ensuring the end products meet British Standard.
Quality is maintained throughout this process by vacuum lifting equipment minimising the risk of damage during the production process.
CNC Machining
We have a suite of CNC Processing Centres which shape, drill, machine and edge panels to suit our customers needs.
Utilising our four state-of-the-art processing centres, including our latest addition, the 5-axis Centateq Processing Centre, MFL has the capacity to meet the highest demands of our valued customer base.
Our long-standing team of skilled operatives together with our standard operating processes and quality checks ensures panels are perfectly made to suit the customers’ needs.
Finishing & Assembly
Our team of professional finishers and assembly operatives are the ones who add the final quality touches to our masterpeices!
Delivery
At MFL, we value honesty and transparency - we will keep you updated on your items’ progress throughout the manufacturing process.
We ensure all products are delivered within ten to fifteen days of placing your order. We will agree on a set delivery date not just week commencing, which will be added to your order confirmation, so you know exactly when to expect your delivery to arrive.
In the rare instance that we are unable to make your required delivery date, we will let you know so we can discuss alternative arrangements and remove delivery costs.
Once finished, all panels will be thoroughly cleaned, carefully packaged, and labelled, to ensure your order arrives damage-free and ready for use. We deliver to all regions in the UK.